MAYASTAR Electric Stentering & Heat Setting Machine

——the assistant machinery of textile and lace industry

MAYASTAR Electric stentering & heat setting machine can stenter and heat setting 900mm to 2000mm fabric. This machine adopts upper and lower Electric heating board to supply the temperature, the temperature of inside upper and lower Electric heating board can reach 250℃ at max., thus it will perform very good stentering and heat setting effect. You can adjust the temperature according to your fabrics to the best suitable condition.

As for as it is mini stentering and heat setting machine, so if you need dip the fabrics into the fabric softener before stentering, you should hang the wet materials in the air and let it to be air-dry to 70% dry. Directly put the full wet material for stentering is nor workable. For the machine body is just 6m long, the heating time inside just too short, 2 seconds come out from another side, so it cannot act good stentering function to full wet material. A little moist material is most suitable to stentering and heat setting on this set machine.

All kinds fabrics, chemical fabrics, polyester, silk products, cotton products can be stentered and heat set on this machine. It will perform same good stentering and heat setting effect as same well made by electric ironing machine and tube style oil heating machine. And all the materials that can be stentered and heated setting by electric ironing machine and tube style oil heating machine can work on this set machine.

MAYASTAR Electric stentering & heat setting machine is used in the textile and lace industry as corollary equipment. Mainly applied to textile, lace embroidery enterprise for product after process and arrangement, and it is the guarantee of products quality. This machine is featured in small size, low cost, environmental protect, low requirement of production condition, easy in install and use, and it has been welcomed by related industry. Humidify chemical blended fabrics, polyester filament, polyester drawn textured yarn knitted fabric, cotton knitted fabric, blend fabric etc. All could be stentered and settled by requirement, at the same time, it also supply with heating and drying, cleanup some tension, coordinate with fabric latitude and longitude, for better leveling ,stable products. Electric stentering & heat setting machine will greatly save your fabric setting cost, power usage: 20 degrees per hours.

Weaving is a crisscross network, its weaving method never change from birth till now, and how to let the woven fabric to be very flat and smooth is always very difficult mission to solve. MAYASTAR Stentering & Heat Setting Machine will provide u a best solution on this.

Stentering machine is like its name, it is using some solutions to let the woven fabrics to be very flat and smooth. The well-known electric ironing machine is one kind of this style machine, its disadvantage is its ironing area is small, and its temperature is uneven distribution, and what’s more it cannot clean up the weaving warp and weft to order, so to greatly damaged the aesthetic feeling of the woven fabric surface.

Now the most popular stentering and heat setting machine is tube style oil heating machine, its working principle is adopting horizontal boiler (4 tons) to heating up the oil, and then the oil will inflow to the heating tube net, adopting the heat cycle theory and air circulation theory to adjust the temperature and satisfy the different woven fabrics with the different heating temperature requirement. Its advantage is large production, very big stentering and heating space, and heating room has an even temperature etc. It has the follow disadvantages:

  • It is most suitable for large-scale textile printing and dying enterprises
  • It has very bad pollution: the oxidation from the boiler burning, and the pollution to the air, and the woven fabric pollution from the air circulation.
  • Need very huge investment, this item need general invest of USD450,000.00
  • Big floor area, it need minimum 500 square meter for the working area.
  • Changing to a different color woven fabric stentering need very long time: nearby 6 hours.
  • It has very low working efficiency if the Simplex woven fabrics quantity for the stentering and heating lower than 5000m.

MAYASTAR Stentering & Heat Setting Machine will provide u very good solutions. It has overcome all the above difficulties. It is a electric heating machine, and it has all basic functions of super stentering machine, and It is smaller size, low energy consume, fast startup, and no pollution. This machine will provide u the best solutions to clean up the finished embroidery products with the very high quality, very good third dimension, and very flat. It will greatly decrease your cost in the products stentering and heating. Using our stentering and heat setting machine color cotton proof making will be a very easy thing. And it needs the floor area of 50 square meters. And easy operation, whole machine transportation, and the machine once reached and can come to producing condition.

 

Electric stentering & heat setting machine has provided a very good solution that traditional stentering machine cannot solve. It is most suitable for embroidery field, for this field have abundant laces work need heating setting, and lace products have the follow features:

  • It is valuable products.
  • It needs high quality heat setting technology, for the lace will be directly used on garment after heat setting. Especially, high temperature setting will do great chroma effect to the dyed products. And the embroidery has very strict demand in the weaving warp and weft.

Special Features:

  • Operating method: A: electric heat, heat balance constant temperature. B: monolayer level recycling chain
  • Operating width: 900mm to 2000mm, the width can be adjustable according to the material width. The material should be 90cm wide at minimum, and 2m wide at max.
  • Design speed: 2 to 15m/minute
  • power usage: 20 degrees per hours
  • Transmission: user-machine interface control and servomotor synchronized adjusting transmission
  • Method of fabric supply: needle plate
  • Inner box running temperature: 250℃.
  • Voltage: 380V
  • Frequency: 50Hz, 3pH
  • Control power: 220V
  • Warm up power: 70kW (40 to 60 minutes)
  • Constant temperature: 5 to 10kW (operating temperature)
  • Dimensions: 6,000 x 3,000 x 2,000mm
  • Customers can book the model according to their requirements.

Technical parameters：

  1. Operating method: A: electric heat, heat balance constant temperature. B: monolayer level recycling chain.
  2. Operating width: 900-2000mm, 900mm to 2000mm, the width can be adjustable according to the material width. The material should be 90cm wide at minimum, and 2m wide at max.
  3. designed speed： 2m/minute-15m/minute.
  4. Transmission: User-machine interface control and servomotor synchronized adjusting transmission.
  5. Method of fabric supply: needle plate.
  6. Inner electric heating box running temperature: 250C.
  7. VOLTAGE：380V,50HZ,3PH.
  8. control power ：220V
  9. Operating power: warm up 70kw (40-60min), constant temperature 5-10kw (operating temperature)
  10. Dimension：6000mmx3000mmx2000mm
  11. Customer can book the model as requirement.

Operations:
Operators: totally need 4 people to work together
Main operator: 1 person,
Assistant: 1 person
Fabric connecting person: 1 person
Fabric tidying up person: 1 person

If you need to dip the material into the fabric softener before stentering, please let the wet fabric to get dry, you can hang the wet fabric in the air and let it to be air-dry to 70% dry, then you can make stentering for it.

Before stentering

2.Preparation：

  • Switch on the power supply, set up the temperature according to the products material( cloth materials)
  • Open all heating Switch
  • Adjust the width of the product (fabric)( using the stentering switch)
  • Switch on the material feeding button, warming up,
  • Tidying up and connecting up the fabric for heating and stentering.
  • When reaching the setting temperature, please keep it run in the constant temperature for 20 minutes before working.
  • All the heat setting products (material) must has 2M guiding cloth before material entering and at the material ending.
  • Press the stop button to hang the guiding cloth into the hooks at both sides, and then press the start button for material feeding.
  • During the material feeding, you should adjust the fabric tension at any moment according to the fabric width, keep the fabric cover has a balanced stentering force, and look at the fabric longitude and latitude, if the force is not balanced, then using the single force material feeding button to adjust it.   
  • At the start of material feeding, please look to the product material, lace and embroidery density to control the material feeding speed. Once the guiding fabric pass the heating sector, the operator should timely pull up the fabrics and hang it into the fabric output device, and at the same time look to the product ( fabric) condition, and tell the result to the main operator, the main operator will adjust the working speed and temperature timely.

References

Products( fabrics)

Temperature

Speed

Polyester

230℃

3-6m/per minute

Fabrics

200℃

4-7m/per minute

Chemical fiber fabric

200℃

5-8m/per minute

Remarks:
The setting temperature reaches 230℃, you should get wet the starting guiding fabric to balance the temperature in the heating sector.

  • Please switch off the heating button 10 minutes before the work finishing for power saving.
  • The work finished, please keep the machine to work with low speed until the temperature down to 50℃-60℃, and then switch off the power.

After stentering

Maintenance:

  • The machine working for 50 hours, please open the transmission parts (chains, gears), clean them and inject high-temperature lubricant.
  • If the machine running for 100 hours, please open the machine body to inspect the power and circuit
  • Running 200 hours, must clean the fabric stentering guide bar and inject the lubricant.

Safety guard

  • This product is electric heating equipment, it may occur electric shock for the reason of weather, heating, or long time using, so this machine must install earth wire.
  • Please don’t repair the machine during the machine working, in case to scald, please diagnose it before treatment.
  • During the machine working, the operators cannot touch the heating parts of the machine body, in case to scald.
  • The operator with long hair and wearing the skirt is prohibited; please follow this rule coming to the operator work.
  • Caution: If the setting temperature is over 240℃, it may cause flame

Please look the follow id to look the machine working video; The follow is 8 videos, we have make from different angle to let u know the whole machine working condition.

http://v.youku.com/v_playlist/f5429333o1p1.html

http://v.youku.com/v_playlist/f5429333o1p0.html

http://v.youku.com/v_playlist/f5429333o1p2.html

http://v.youku.com/v_playlist/f5429333o1p3.html

http://v.youku.com/v_playlist/f5429333o1p4.html

http://v.youku.com/v_playlist/f5429333o1p5.html

http://v.youku.com/v_playlist/f5429333o1p6.html

http://v.youku.com/v_playlist/f5429333o1p7.html