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Thread broken cannot be found or wrongly found
Reasons |
Solutions |
1. Cross-stitching sprays are in loose contact with copper poles. |
Adjust the position of the spray as follows: firstly, rotate central screws anticlockwise to separate the cross-cutting sprays and the copper pole, then clockwise rotate the screw till the spray and the pole are closely connected |
2. Embroidery thread is out of the track |
Adjust the track |
3. The thread is too tight or too loose. |
Adjust the three wheels to make the cross-stitching pole touches the cooper pole when cross-stitching, otherwise leaves the pole |
4. A fault in the disconnection –testing board |
Refer to book of direction |
Designs are out of shape
Troubles |
Solutions |
1. Embroidery frame is too heavy |
Reduce the weight |
2. The dentiformed belt is too tight or too loose. |
Adjust the tension of it |
3. Fraction in the track is too strong, maybe with unknown objects |
Clean and add lubricant oil to it |
4. Connection between the transmission shaft and the belt becomes loose |
Check the stopping screw and fixing bolt
and tighten them |
5. The driving bearing breaks down |
Replace the bearing |
6. The fraction between the embroidery frame and the board is too strong |
Check whether embroidery frame is out of shape, the screw of the frame is too loose or not, and the screw of the embroidery aid frame is too long |
7. Embroidery frame is too loose or too tight |
Check the bearing of embroidery frame |
8. Connection between the pulse motor and the connecting cover is loose, so is the bolt |
Fasten them |
9. Embroidered material is too loose |
Add slip sheets, and retighten them |
10. Data is changed because of outside interruption |
input designs again |
11. Electric appliances reasons |
Refer to book of direction |
Faults in color-changing system (not the right color or no color change)
Reasons |
Solutions |
1. Wrong parking position |
Adjust to the main shaft to 100 degree |
2. No signals for needles’ positions (the signal light doesn’t work) |
Check part 5 |
3. Color-changing cam changes positions |
Bridge the gap between cam axils |
4. Cross-stitching shafts change positions |
Check part 6 to see whether a fan-shaped gear changes positions, gets loose, or shows signs of abrasion,then adjust the height of the cross-stitching shaft |
5. The machinery is jammed |
Check the fitting part of part 5, 6 and 7 |
6. Needle-shaft box changes positions |
Check whether the needle tip is right to the hole |
7. Driving slide changes positions |
Test the fitting part of the slide and the needle |
8. Electric appliances reasons |
Refer to book of direction |
Motor of main gear does not work when switching on
Reasons |
Solutions |
1. Park in a wrong position |
Turn the main craft to 100
degree |
2. Embroidery frame shuts down offside |
Move the frame inversely |
3. Machine is jammed |
Find out the jammed point and fix it |
4. Motor of the main gear is switched off |
Turn it on |
5. Related fuse blows |
Replace it |
Needle breaks
Reasons |
Solutions |
1. The needle doesn’t take good aim at the hole on the needle board |
Turn the main shaft to 140 degree and adjust the position of the needle |
2. Color-changing part changes positions |
Adjust the part |
3. Needle goes blunt |
Change the needle |
4. Lower shaft changes positions, and needle touches shuttle shell |
Check whether the shuttle looses, and make sure the shell is in place. |
5. Thread scissors aren’t in place |
Check scissoring part and put scissors back in place |
6. Switch on the motor while pulling thread |
Change the habit |
Needle shaft fails to embroider
Reasons |
Solutions |
1. Needle shafts’ locating part is too low |
Loosen screw and turn main shaft to 0 degree, then adjust it |
2. Driving slide doesn’t spring back |
Check whether the machinery is jammed or the spring doesn’t work |
Needle shaft quivers
Reasons |
Solutions |
1. Needle shafts’ locating part is too high |
Loosen screw and turn main shaft to 0 degree, then adjust it |
Needle skips (needle lost)
Reasons |
Solutions |
1. Needle is poor in quality, bent or blunt |
Change the needle |
2. Size of needle misfits that of thread thickness |
Change the needle or the thread |
3. Tip of needle and tip of shuttle change positions |
Check and adjust the 196 degree parameter |
4. Height of needle shaft changes |
Check and adjust the 172 degree parameter |
5. Tension of upper thread misfits that of lower thread |
Adjust their tension |
6. Embroidered material isn’t firmly fixed |
Adjust it |
7. Skipping electromagnet fails to spring back |
Adjust it |
Shafts fall down
Reasons |
Solutions |
1. Skipping electromagnet doesn’t act |
Check whether thread and plug work well |
2. Skipping electromagnet acts but changes positions |
Check whether it looses and then adjust it |
3. Connecting bolt on needle shaft changes positions, and move right and left |
Check whether the gap between shield and connecting bolt is too large |
4. Driving slide changes positions, abrades or is jammed |
Check the slide and the cover, to find the jammed spot and adjust its position or replace it |
5. Electric appliances reasons |
Refer to the book of direction |
Thread breaks
Reasons |
Solutions |
1. Needle problem |
A. Bad quality of the needle |
Replace the needle |
B. Needle is not properly installed |
Reinstall it |
C. Needle is not straight, or not in the position |
Reinstall and adjust |
D. Something is on the needle point |
Remove it |
E. Fixing screw of the needle is not in the right position |
Adjust it to 30 degree to the right |
2. Thread problem |
A. Bad quality of the thread |
Replace the thread |
B. Thread doesn’t match with the needle |
Adjust the tension of thread |
C. Tension of upper thread and lower thread is too strong |
Replace |
D. Too many branches of the upper thread |
Replace it |
E. Thread is off the track |
Repair the track |
3. Thread track is not smooth |
A. Burr in the needle board hole |
Polish or replace |
B. Burr in the needle track hole |
Polish or replace |
C. Burr on the spinning wheel disk |
Replace it |
4. Spinning shuttle |
A. Scratch on the shuttle |
Polish or replace |
B. Scratch on the shuttle shell |
Polish or replace |
>C. Shuttle and shell deform |
Replace them |
D. Scratch on the locating shaft |
Polish or replace |
E. Bad lubrication |
Add lube |
5. Parameter is changed |
Adjust the parameter |
6. Designs are too dense, or needle is not long enough |
Repair the board |
Thread gathers
Reasons |
Solutions |
1. Tension of upper thread or that of lower thread is weak |
Adjust it |
2. Thread is not hard enough |
Replace the thread |
3. Tension of lower thread is unstable |
Clean the shuttle shell |
4. Shuttle doesn’t lubricate well |
Add lube to it |
5. Tension of thread misfits embroidery material |
Adjust the tension |
6. Shuttle shell goes out of shape |
Replace it |
Thread is cut through
Reasons |
Solutions |
1. Bad quality of thread |
Replace it |
2. Needle shaft is too high |
Adjust its height at 196 degree |
3. Thread track is not smooth |
Check and polish the track |
Thread problems
Reasons |
Solutions |
1. Thread-scissoring position changes |
|
A. Moving knife and Thread-scissoring shaft get loose |
Adjust and fasten |
B. Thread-scissoring part changes position |
Adjust |
C. Electromagnet changes position, cam ring is too low |
Adjust |
D. Moving knife’s position of opening and shutting is low |
Adjust |
2. Not scissoring thread |
|
A. Moving knife and unmoving knife cooperate poorly |
Adjust the angle of the unmoving knife |
B. Moving knife changes position of opening and shutting |
Adjust the position of 293 degree +/- 2 degree |
C. Knives go blunt |
Replace them |
D. Moving knife changes position |
Adjust |
E. Spring loop of bottom thread clip deforms |
Replace it |
3. Thread scissored is too short |
|
A. Tension of lower thread changes |
Adjust |
B. Shuttle shell deforms |
Replace |
C. Bottom thread clip changes position |
Adjust |
D. Bottom thread clip deforms |
Replace |
E. Computer setup is wrong |
Modify into long thread scissoring |
4. Electric appliance reasons |
Refer to book of direction |
Upper drawing thread problem
Reasons |
Solutions |
1. Upper thread is not cut, or too short |
|
A. Thread-cutting knife changes position |
Adjust the position of moving knife |
B. Holding part changes position |
Adjust the angle |
2. Drawing thread is not at the right position |
|
A. Upper drawing thread part was locked |
Open the lock |
B. Thread-drawing hook changes position, or the thread drawn is not to place |
Adjust the hook |
C. Thread-picking part is loose |
Adjust and fasten |
D. Thread-drawing electromagnet doesn’t work |
Replace it |
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