|
MAYA Embroidery Machine Maintenance
1. Maintaining:
Embroidery machines are a kind of high-speed running machines, and in most of the factories, they are running 24 hours per day and 7 days per week, in this case, the daily maintenance to the machines is vital to keep the machines work continuously with efficiency under its good performance. To be specific, regular cleaning with soft brush and frequently adding lube (little amount each time) are necessary. Timely and regular services to the machine are a guaranty to endure the life of the machine.
2. Checking:
Because the machine works with high speed, the moving part and relevant screws is possibly becoming loose. Generally, the sound it produces can be the signal of its status. The following should be noticed:
A. Tell whether it works well by its noise
B. Check its movements
C. Check its smell
D. Check the power regularly
E. Make sure the panel is clear
F. Make sure the lube is added
Tips for Daily Cleaning
Part for Cleaning |
Items for Cleaning |
Intervals |
Cleaning Method |
Rotary Hook System |
Rotary Hook, Bobbin Case, Bobbin |
Daily |
Clean away dirt; thread tips, etc. with brushes. Never apply with anything sharp and hard. |
Take-up Lever System |
Take-up Level, Thread Guides |
Daily |
Clean away dirt, thread tips, etc. |
X & Y Frame Drive System |
Timing Belts and Rails |
Daily |
Clean away dirt, thread tips, etc |
Tension Base |
Rotary Disks, Springs, Thread Guides |
Daily |
Clean away dirt, thread tips, etc |
Control Panel |
Surface, Panel |
Often |
Clean away dirt and polish |
Power Box, Driver Box |
Surface, Panel |
Often |
Clean away dirt and polish, make sure the ventilation is good |
Tips For Daily Maintenance
Part For Maintenance |
Items for Lubrication |
Grease Type |
Intervals |
Method |
Main Shaft Gear Box |
Chain and Chain Gear |
Grease |
Monthly |
Open the cover |
Bearings |
Grease |
Monthly |
Open the cover |
Rotary Hook System |
Rotary Hook, Bobbin Case, Shaft |
White Oil |
Daily |
Needle plate hole |
Spiral Bevel Gear A/B |
Grease |
Monthly |
Open needle plate |
Color Change System |
Cam Guide Way |
Grease |
Monthly |
Open the cover |
Gears |
Grease |
Half Year |
Open the cover |
Arm System |
Take-up Lever, shaft |
White Oil |
Daily |
Move needle to No. 6, and spray oil in |
Connecting Rod |
White Oil |
Daily |
Spring oil in |
Shaft Bushing |
Grease |
Half Year |
Open Cover |
Take-up Lever System |
Take-up Lever, Needle Bar |
White Oil |
Daily |
Spring oil in |
X & Y Frame Driver System |
Rails |
Grease |
Monthly |
- |
Frame System |
Rails |
Grease |
Half Year |
Un-assemble the frame |
|